Static oven for cycles
of vulcanization elastomer
This oven has been studied to satisfy the technical specifications for the post-curing treatment of elastomer materials such as NBR, silicone, Viton, etc. that require temperature precision, homogeneity and absolutely air exchange.
In particular, the motors are highly efficient, the heating elements are highly dissipative and the ventilation is designed to achieve the highest degree of homogeneity and precision.
Furthermore, the oven can install (optional) an air/air exchanger that recovers the hot fumes at the outlet and pre-heats the cold air at the inlet.
The degree of recovery depends on various factors such as the operating temperature and the temperature of the incoming air, but it can be easily demonstrated that 15 to 40 °C can be recovered, equal to 25 % of total energy consumption.
Some details:
- Manually adjustable air inlet valve
- Easily removable external brush for inspecting insulation
- Working chamber watertightness
- Door seal with mineral fibre braid
- Double safety system for high temperatures
- Internal chamber temperature distribution: within +/- 5 degrees
- Base with insulation
- Elevating sloping floor for trolley entry
Construction data
Material: Stainless steel
Working temperature: Max: 250° C (300° C on request)
Gaskets: Fibreglass for high temperatures
Power: 18 / 36 Kw
Weight: 1,000 / 1,450 Kg
Internal brushing: Stainless steel
External brushing: Aluminised steel
Armoured heating elements: Stainless steel
To find out more about the features and parts that make up the Static Oven for Vulcanization Elastomers, view our 3D model.
Characteristics
The oven is characterized by the numerous characteristics that allow to improve the post- curing process.
Internal flaps
for adjusting the air flow
Heat exchanger
allows considerable energy savings
Motorized door
Control and regulation of incoming air
ORS safety valve
for oxygen reduction, installed on both incoming and outgoing pipe
Siemens PLC thermoregulator
improves control and temperature regulation
Optional
Shelves and trolleys
They facilitate handling. The removable shelves allow you to easily position materials to be treated
Rotating basket
Steel trolley with a rotating basket. Recommended for obtaining flatness of O-Rings and flat gaskets.
Cooling station
Both for deck and trolleys with a rotating basket, it allows quick cooling of materials, freeing the oven for new production cycles.
Basket with rods
Steel trolley with a rotating basket. Recommended for obtaining the flatness of O-Rings of larger dimensions.
Technical data of some models
| Model | Internal volume (l) |
Internal dimensions (cm) |
Static trolley (ripiani / m2) |
Rotating trolley (lit.) |
|---|---|---|---|---|
| FG-MINI | 800 | 92 x 71 x 114 | 9 / 4 m2 | 200 |
| FG-S | 2.200 | 125 x 130 x 161 | 12 / 12 m2 | 650 |
| FG-N | 3.000 | 111 x 150 x 182 | 14 / 14 m2 | 600 |
| FG-L | 3.400 | 127 x 150 x 182 | 14 / 18 m2 | 850 |
| FG-XL | 4.900 | 174 x 150 x 182 | 28 / 27 m2 | 1.700 |
| FG-XL MAXI | 7.400 | 177 x 200 x 217 | 32 / 62 m2 | 2.500 |
WE ARE ABLE TO PROVIDE MADE TO MEASURE OVENS STUDIED TO SATISFY YOUR NEEDS
REQUEST A FREE QUOTE
We are at your complete disposal to design a customized solution
What makes our oven range unique
Homogeneus
Temperature
Air flow management to obtain differences in temperature even better that 5 degrees.
O.R.S
Valve
Security valve for the reduction of oxygen in the chamber. It reduces the risk of a fire.
Safe use
The interior of the chamber is completely “sealed” and doesn’t allow the fumes to pollute the insulation.
PLC
Siemens
The electric panel allows you to:
– have under control all the temperature parameters.
– interface and control the oven through a PC.
– record time/ temperature graphs
Exchanger
heat
It allows to pre-heat the incoming air by 30/50 °C, reducing energy consumption
and condense the outgoing fumes.
H.E.P.A.
Filters
Where it’s necessary to treat food o medical material, we filter incoming air through absolute filters.
Air
exchange
The post-curing of silicone requires a lot of attention for the exchange of fresh air, we can manage the correct quantity air with respect of the kg of the treated material.
Our Ovens
Oven studied for the treatment of post-curing of elastomer materials such as NBR, Silicone, Viton, etc.
Max Temp. 200 / 300°C
Oven studied for the treatment of post- curing of elastomer, such as O-ring, for which flatness is required.
Max temp. 300°C
Oven studied for the specific application of sintering treatments on PTFE polymers.
Max temp. 450°C
Oven designed to hold the moulds before being installed on the press.
Max temp. 200°C
Our Stoves
Avantgarde.Line drying and heating ovens with forced ventilation and advanced programming functions.
Max temp. 300°C
These chamber ovens equipped with an air circulation system are distinguished in particular by the excellent uniformity of the temperature that they allow to obtain.
Temp. max 850°C
Contact immediately our experts for a free quote
Fill in the form below or call us at the number
+39 035 31.10.40
We have specialized for 20 years in the supply and consultancy of
scientific instrumentation for quality control and R&D laboratories.
Via Fiume Po, 50 – 24040 Stezzano (BG)
+39 035.31.10.40
www.forlabitalia.it